Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Production System
Were you aware that modern fiber optic cable systems function at rates of up to 190 m/min? This incredible efficiency stems from advanced manufacturing solutions tailored to swift production.
These systems are developed to handle various wire variants, including connection cables and compact buffered wires. Their space-saving construction, commonly less than 26 m, suits them well for contemporary plants.
Integration with automated manufacturing systems guarantees smooth operations. Via MES/ERP connectivity, these Fiber coloring machine assembly lines provide peerless exactness and performance. This makes them a top choice for businesses aiming to stay ahead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes are crucial for meeting the growing need for dependable links. Such mechanisms are designed to create premium glass-fiber cables that energize today’s connectivity grids. By leveraging modern innovations, they provide for accuracy and rapidity in each phase of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. They include uncoated strands strengthened by steel or FRP, encased in safeguard coverings. This produces a durable and efficient solution for fast digital connectivity.
It works with diverse substances, including PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Additionally, the quad-head fiber payout mechanism offers precise tension control, ensuring accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its exactness and productivity. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are reshaping the process by which fiber optic cables are produced. Our advanced equipment combines accuracy, productivity, and innovative solutions to deliver premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a customized 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Lower energy costs |
| ≤0.02dB/km Loss | Top operational efficacy |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.