Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
Fiber Cable Sheathing Line SZ Stranding Line Compact Fiber Unit
The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The complete process is important to evaluate, not just the stated speed.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Request the supplier’s documentation package and verify that the system matches your cable design and operating needs. Addressing these details in advance may reduce setup delays and support a smoother start.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces support steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
Construction speed is listed at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also available for this system. Compare reel capacity with your production requirements and expected changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on aligning tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is used for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, review cabinet requirements and power supply needs.
| Process Stage | Technical Specification | Buyer verification |
| Fiber tension | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| UV-LED curing | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, prepare a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.
With your facilities team, assess site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.
The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Before buying, check the scope of supply and replacement parts.